Data-Driven Precision Manufacturing for a Global MIM Leader

Client Profile

A globally recognized leader in Metal Injection Moulding (MIM) and precision manufacturing solutions, known for delivering high-performance components across industries such as automotive, medical devices, electronics, and defense.

Problem Statement

The client faced several operational inefficiencies due to:

• Limited data capture and analysis capabilities on the shopfloor

• Absence of alerts for critical process parameters, impacting quality assurance

• Unrecorded downtimes leading to hidden productivity losses

• Inability to track energy consumption trends across equipment and processes

These gaps hindered productivity, masked operational losses, and limited the client’s ability to drive continuous improvement.

Kripya’s Solution – CentralStage® IIoT Platform

To enable intelligent operations and drive data-led decisions, Kripya Solutions implemented its CentralStage® IIoT Platform, customized for precision manufacturing needs:

• Connected high-value assets across Ceramic Machining, CMT Machining, Moulding, and Heat Treatment lines

• Deployed IoT Gateways and Edge Servers, seamlessly interfacing with CNC Controllers and Andon Tower Lamps

• Introduced tablet-based kiosks for operators to manually log downtime events in real-time

This architecture created a reliable digital spine for collecting, analyzing, and acting on critical shopfloor data.

Results & Business Outcomes

• CentralStage® enabled accurate, actionable insights by consolidating data from disparate machines and sources

• Facilitated performance benchmarking and loss analysis, helping pinpoint inefficiencies and bottlenecks

• Introduced real-time alerts and notifications for process anomalies, enabling proactive maintenance and reduced unplanned downtimes

Conclusion

With Kripya’s CentralStage® IIoT Platform, the client unlocked real-time operational intelligence, setting a new standard for data-driven manufacturing excellence in the MIM domain.