Transforming Traceability for a Diesel Fuel Injection Leader

Client Profile

A leading manufacturer of Diesel Fuel Injection Systems for both passenger and commercial vehicles, the client plays a critical role in the automotive supply chain. As their operations scaled, so did the need for robust traceability and process visibility.

The Challenge

The client’s existing 2-tier traceability setup was increasingly inadequate for operational and compliance demands. Key issues included:

• Limited visibility across production stages

• Manual data querying leading to inefficiencies

• Scalability bottlenecks as operations grew

• Lack of integration across machines and software platforms

These gaps hindered their ability to track product genealogy and respond to deviations on the shop floor in real time.

Kripya’s Solution

At Kripya Solutions, we engineered a robust, middleware-driven software architecture designed for scalability, fault tolerance, and seamless integration. Our approach included:

• Middleware-based architecture enabling high scalability

• Integration with shopfloor machines (PLCs & LabVIEW) for real-time production insights

• Redeveloped workflows for production tracking and parts management

• Custom dashboards and reports for actionable analytics

• Adoption of a modern open-source tech stack with cybersecurity at its core

• Full integration into the Central Stage Platform, ensuring centralized control and transparency

Business Outcomes

Our solution delivered tangible improvements across operational efficiency and system performance:

• Real-time visibility into production and process deviations

• Complete part-history traceability, enhancing compliance readiness

• Seamless integration of previously siloed systems

• Improved system maintainability, performance, and scalability

This transformation positioned the client to scale confidently and embrace future-ready manufacturing practices.

Why Kripya Solutions

With deep domain expertise in smart manufacturing, industrial IoT, and enterprise integration, Kripya Solutions empowers manufacturers to unlock operational intelligence and accelerate their Industry 4.0 journey.